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Telecommunications Best Practices
Division Chief -
Bill Scholz DVC-OT
Radio Installation in
a PWC - D9 Style
Here are some photos and instructions for the installation of a regular
radio in a PWC, thereby increasing the communication range while on
patrol. There are three components that make up a successful
installation. They are a waterproof and submersible radio, water proof
and submersible control microphone with integral speaker and controls,
and antenna with a detachable whip. I will not specify any brand names
at this point, but you can deduce from the pictures what brand was
used.
First, mount the antenna at the
stern portion of the PWC. Attach with screws, the loading coil
bracket (sold separately or part of the loading coil) at the rear of
the PWC. Pass the coaxial
cable through the waterproof pass-through fitting and
route to the front of the PWC, or wherever you will mount the main
radio. A PL259
connector at the end of cable will attach the cable to the antenna
base. Note in the picture the detachable whip. You may remove the
whip when you are using the PWC for non patrol activities. The whip
is spring loaded and one quarter turn with downward pressure
attaches or removes the whip from the loading coil.
Second, you will want to mount the radio in a waterproof or semi dry
spot. I chose the forward bin of the PWC, since it is protected there.
Remember to buy
a radio which is Waterproof/Submersible to IPX7 or IPX8 standards. X7
is for up to 30 minute immersion in 1 meter of water, x8 is for
continuous immersion in 1 meter of water. The radio should also have
the capability to attach a separate control mike. Some manufacturers
now offer a wireless remote mike, but you may want to have the one
attached with the coiled mike cord to the PWC, to prevent expensive
losses. Route the Coax as well as a ground and power lead from the
battery to the front of the PWC. You can use grommets or silicon
sealant to prevent water entry into the storage compartment. Don’t
forget to fuse the power lead, and leave plenty of slack outside the bin
for ease of bin removal as required.
The
third part of the installation is to choose a convenient mount for the
remote access mike. I chose the door of the front compartment, since
that part can be procured at a low cost when I sell the PWC. You will
have to fish the mike control cable through some holes that you drill in
the cover and route it to the radio in the front bin.
The
finished installation looks like this. You can control all of the radio
functions from the key pad on the mike. When you are not patrolling,
then you detach all of the connections from the back of the radio,
remove the radio, and unscrew the knurled knob which attaches the remote
mike to the PWC. The rubber grommet covers the connector, and you can
now use the PWC for recreation. When riding the PWC, you can attach,
with Velcro, the mike to your PFD so that you can hear the
communications coming through the speaker inside the mike. The Velcro
should release if you were to take a header off the PWC, or need to do a
quick dismount.
There are many options that you may encounter for future applications as
technology changes and new gadgets become available.
Don
Pryjmak
DSO-OP D9CR
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Radio Installation in
a PWC - Juneau Style
Standard Horizon PS-1000 seems best to meet the need given the limited mounting space available on the boats. It's out of the way in the front
storage bin but fully accessible I fabricated a stainless bracket to
mount the radio from and bolted it to the same bolts that hold the heavy
plate that is under the black fiberglass cover and avoided
drilling extra holes. I wired it through the battery switch so the radio
will stay on when the machine is shut off and the radio will shut off
when the battery switch is turned to off.
We mounted the antenna on the front so it does not interfere with
operations on and off the boat. Opposite the fuel filler cap seemed
the logical choice. The antenna is
designed for center console boats and is heavier than the standard three
foot whips.
The mount is a Lift "n Lay and allows putting the covers on.
I ran the antenna lead under the starboard mirror bracket and then
through the hull at the mirror attach bolts and bedded it with 3M 5200
stainless bolts. I built stainless sheet metal backing plates.
I ran the cable from the
radio to the handset up through the balance tube that runs from the
starboard side of the gas tank up to the handlebars so I didn’t have to
drill any more holes in the hull than necessary.
We
placed the handset in the middle of the handlebars as the radio speakers
are in the handset and can be heard in this position. The handset
unplugs, can be secured, and the plug has a cover. The handset bracket
is screwed to a 2”X2” piece of 3/8” hard plastic backing plate behind
the handlebar cover.
I
recommend paying special attention to the wiring. Use marine grade
wiring and connectors, making sure that all the connectors are sealed
and all wiring is secured using nylon wire ties. This way no rubbing or
chafing should occur.
COMO Mike Folkerts
D17
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